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Biochip for Sewage Treatment

High efficiency MBBR Bio media which is used in biofilmformation of wastewater treatment plant and biowater.

Spec.: φ30*1.0±0.2mm

Surface area: 5500㎡/m³

Densitys: 0.95±0.02g/cm³

High efficiency MBBR Bio media which is used in biofilmformation of wastewater treatment plant and biowater.

Spec.: φ30*1.0±0.2mm

Surface area: 5500㎡/m³

Densitys: 0.95±0.02g/cm³

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▎Products Description

🔶Higher Treatment Efficiency

Massive specific surface area (>5500 m²/m³) provides exceptional biofilm capacity, enabling superior BOD, COD, and nutrient removal rates compared to conventional carriers.

🔶Anti-Wall-Climbing Design

Patented design prevents carriers from accumulating on reactor walls, ensuring uniform distribution and maximizing treatment efficiency across the entire reactor volume.

🔶Excellent Tumbling Performance

Optimized geometry and weight balance ensure smooth tumbling motion in the reactor, promoting continuous biofilm renewal and preventing anaerobic zones.

🔶High Specific Surface Area

Ultra-high surface area up to 5500 m²/m³ enables more biomass per unit volume, reducing biotank footprint and construction costs by 30–50%.

🔶Reduced Biotank Footprint

Higher biomass density means smaller reactor volumes are needed to achieve the same treatment capacity — ideal for plant upgrades and space-constrained facilities.

🔶Lower Energy Consumption

Efficient mass transfer and reduced aeration requirements lower energy costs by 20–30% compared to conventional biological treatment systems.

· Application

Small Boss

BIOCHIP is designed for wastewater and industrial wastewater treatment applications, delivering superior performance across diverse treatment scenarios.

🔶Industrial Wastewater

High-concentration organic wastewater treatment.

🔶Recirculating Aquaculture

Biofiltration for salmon, shrimp, tilapia systems.

🔶Wastewater Treatment

Municipal sewage treatment & plant upgrade.

🔶Food Industry

Dairy, beverage, meat processing wastewater.

🔶Textile Dyeing Industry

Color and organic pollutants removal.

🔶Integrated Equipment

Containerized and compact treatment units.

Industrial Wastewater

Recirculating Aquaculture

Wastewater Treatment

Food Industry

Textile Dyeing Industry

Integrated Equipment

· Why Choose Us

Small Boss

🔶Massive Specific Surface Area

Up to 5500 m²/m³ specific surface area provides exceptional biofilm capacity, enabling higher treatment efficiency with smaller reactor footprint.

Microstructure and in-water performance

🔶Superior Treatment Efficiency

Optimized porous structure maximizes contact between wastewater and biofilm, achieving superior BOD, COD, and nitrogen removal rates.

🔶Superior Craftsmanship

Precision manufacturing ensures consistent quality and performance. Each batch undergoes rigorous quality control testing before delivery.

Superior craftsmanship and quality control

🔶Supports Customization

Customizable specifications available for specific project requirements — size, surface area, density, and special additives for enhanced biofilm formation.

🔶Vertical Integration — Full Chain Control

From raw material compounding to mold development, production, cutting, and packaging — 122 high-speed production lines running 100% in-house. No outsourcing, no quality variance.

🔶National "Little Giant" Enterprise

Recognized by China's Ministry of Industry as a national high-tech enterprise and "Little Giant" — the highest honor for specialized SMEs. ISO 9001 / 14001 / 45001 certified.

🔶Global Track Record

320+ projects delivered, 100+ countries served. Europe is our largest export market. Trusted by leading RAS operators, municipal utilities, and industrial wastewater EPCs worldwide.

🔶Competitive Factory Pricing

Direct from our 68,000 m² facility in Tongxiang — no middleman, no trading company markup. FOB Shanghai/Ningbo, daily output 600+ m³, fast delivery guaranteed.

· FAQ

Small Boss

🔶What makes BIOCHIP different from conventional MBBR carriers?

A: BIOCHIP features ultra-high specific surface area (>5500 m²/m³) and patented anti-wall-climbing design, providing 3–5x more biofilm capacity and preventing carrier accumulation on reactor walls.

🔶What is the minimum order quantity (MOQ)?

A: 1 m³ for sample/trial orders. Standard orders start from 5 m³ with volume pricing available for 20+ m³.

🔶What is the typical lead time?

A: 7–10 days for standard orders. 15–20 days for custom specifications. We maintain 230+ m³/day production capacity.

🔶Do you provide free samples?

A: Yes. We provide free 1–2 kg samples with technical datasheet. Customer covers shipping cost only.

🔶What fill ratio should I use?

A: Typical fill ratio is 30–60% depending on application. Municipal: 40–60%. RAS aquaculture: 30–50%. Industrial: 50–60%. Our engineers can calculate the optimal ratio for your specific project.

🔶How does the 10-year warranty work?

A: We guarantee structural integrity for 10+ years under normal operating conditions (5–45℃, pH 5–10). The HDPE material is UV-stabilized and resistant to biological degradation.