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Bio Media PE64 for RAS and Compact Treatment


PE64 Phi 25 by 4 mm radial MBBR carrier with at least 1200 square meters per cubic meter surface area for intensive aquaculture and compact treatment systems.

PE64 Phi 25 by 4 mm radial MBBR carrier with at least 1200 square meters per cubic meter surface area for intensive aquaculture and compact treatment systems.


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Products Description

Small Boss
HG/T 5924-2021 National Industry Standard Formulation Unit | ISO 9001 / 14001 / 45001 Certified | 137 National Patents | 320+ Global Projects Delivered | 100+ Countries Served
PE64MODEL
Φ25×4mmCARRIER SIZE
≥1200m²/m³SURFACE AREA
15%-67%FILL RATIO

Technical Specifications

Model PE64
Material Virgin HDPE High Density Polyethylene
Specification Φ25×4mm
Specific Surface Area ≥1200m²/m³
Specific Gravity 0.94-0.97g/cm³
Recommended Fill Ratio 15%-67%
BOD Surface Loading 5-15gBOD₅/(m²·d)
Nitrification Surface Loading 0.5-2.0gNH₃-N/(m²·d)
Color Natural white
Service Life 10 years or longer under normal operation
Applicable Process Aquaculture and compact wastewater MBBR systems
Standard and Management Systems HG/T 5924-2021 ISO 9001 ISO 14001 ISO 45001
MOQ 1 cubic meter trial order and 5 cubic meters standard order
Origin Tongxiang Zhejiang China

Product Advantages

Thin Phi 25 by 4 mm Format

The 4 mm profile increases the number of carrier pieces that can occupy a given bulk volume compared with thicker Phi 25 mm formats.

At Least 1200 Square Meter Surface Area

The documented value provides a strong surface area to volume basis for compact treatment and aquaculture design.

Open Radial Structure

Radial flow paths distribute water through the carrier geometry while internal partitions provide protected attachment surfaces.

Fill Ratio from 15 to 67 Percent

The stated range gives engineers flexibility to match carrier inventory to reactor load and mixing conditions.

Standard Phi 25 mm Diameter

The common outside diameter supports practical retention screen selection, while the thin profile remains a distinct design feature.

Controlled HDPE Density

A specific gravity of 0.94 to 0.97 grams per cubic centimeter supports circulation under properly sized aeration.

Application Scenarios

Intensive Aquaculture Biofiltration

The Phi 25 by 4 mm carrier and documented surface area can be evaluated for high load aquaculture after feed ammonia and oxygen calculations.

Rural Compact Treatment

PE64 may be considered where treatment volume is constrained, with screen area mixing and solids management included in the design.

High Load Industrial Pretreatment

The model can be evaluated as a biological stage after wastewater biodegradability inhibitors and required pretreatment are established.

Aquaculture Nursery Systems

The carrier can be considered for nursery biofilters after verifying flow rate screen retention and acceptable mixing conditions.

Application Reference Gallery

The following photographs show real treatment and aquaculture environments relevant to this model category. Final media selection is based on influent data reactor volume target loading and operating conditions.

Aquaculture Facility and Pond System
Aquaculture Facility and Pond System
Mountain Aquaculture Base
Mountain Aquaculture Base
Indoor RAS Tank Facility
Indoor RAS Tank Facility
Enclosed Aquaculture Production Facility
Enclosed Aquaculture Production Facility

Why Choose Small Boss

Smallboss R and D From Formula to Performance

Small Boss develops MBBR media through polymer formulation carrier geometry laboratory evaluation and process engineering. Model selection is based on documented carrier parameters together with actual water quality reactor and operating data.

POLYMER SCIENCE CARRIER ENGINEERING PROCESS DESIGN
hydrophilic HDPE compound with documented density and material specification Size geometry surface area and retention requirements considered together Fill ratio reactor volume loading aeration and screens checked for each project
137
National Patents
2
International Patents
5 plus
University Partners
MBBR Test System
MBBR Test System
BOD Incubator
BOD Incubator
Microscope Inspection
Microscope Inspection
Electronic Balance
Electronic Balance

HG T 5924 Two Zero Two One Industry Standard Setter

Small Boss is a formulation unit of China's HG/T 5924-2021 national industry standard for biofilm carriers, giving buyers a clear technical basis for material quality and performance comparison.

Vertical Integration Full Chain Control

Production is completed in house at a 68000 square meter Tongxiang facility with 122 high speed production lines and 600 plus cubic meters daily output, with no outsourcing for critical carrier manufacturing.

Production Line
Production Line
Loading and Shipping
Loading and Shipping
Warehouse
Warehouse

One Stop MBBR Process Service

Small Boss supplies MBBR carriers together with process selection reactor sizing aeration recommendations screen matching packing guidance and project delivery support. Final process performance depends on confirmed influent effluent and operating conditions.

Small Boss one stop MBBR product and application process

Global Track Record and Technical Support

With 320 plus global projects and customers in 100 plus countries, Small Boss supports reactor sizing, fill ratio calculations, aeration system recommendations and CFD validated mixing designs. Free 1 to 2 kg samples are available for evaluation.

Engineering Selection Guide

This guide uses the supplied model data and identifies the project inputs that must be confirmed before final selection. It avoids unsupported performance comparisons with unspecified competitor media.

SELECTION ITEM PE MODEL DATA PROJECT CHECK
Biomass area basis ≥1200m²/m³ Confirm design load and usable protected surface basis
Carrier inventory 15%-67% Confirm aeration mixing screen area and freeboard
Hydraulic behavior 0.94-0.97g/cm³ Confirm circulation through tank geometry or biofilter flow regime
Organic loading reference 5-15gBOD₅/(m²·d) Verify influent fraction temperature oxygen and target effluent
Nitrification loading reference 0.5-2.0gNH₃-N/(m²·d) Verify alkalinity dissolved oxygen pH and temperature

Related MBBR Bio Media

Compare this model with related options or view the complete MBBR bio media range. Final selection should be based on water quality, loading, reactor volume, aeration, mixing and retention screens.

FAQ

What are the latest confirmed PE64 parameters

The supplied PE64 parameter image states Φ25×4mm, ≥1200m²/m³ specific surface area, 0.94-0.97g/cm³ specific gravity and a 15%-67% recommended fill ratio.

What is the purpose of the 4mm PE64 profile

The thin profile supports a high carrier count per bulk volume, while final hydraulic behavior, retention and usable surface area must be checked in the selected reactor.

Can PE64 be selected only from its surface area

No. The ≥1200m²/m³ value must be evaluated together with loading, temperature, oxygen, screen design, mixing and the treatment target.

How does PE64 compare with PE75S

Both are Φ25×4mm HDPE media. PE64 states ≥1200m²/m³ and 15%-67%; PE75S states ≥1600m²/m³ and 15%-65%. Final selection requires project-specific hydraulic and loading checks.

Get MBBR Media Selection Support

Send your water quality target and reactor data. Small Boss engineers will help select PE64 or a matched MBBR carrier for your project.

Contact Us
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